Iindaba - Ulwazi oluninzi malunga ne-Welding Robot

Itekhnoloji yesicelo serobhothi yeWelding kukudityaniswa kwetekhnoloji yerobhothi, itekhnoloji yokuwelda kunye netekhnoloji yobunjineli benkqubo. Nokuba iirobhothi zokuwelda zinokusetyenziswa kwimveliso yokwenyani kwaye zinike ukudlala ngokupheleleyo kwiinzuzo zazo kuxhomekeke kuphuculo oludibeneyo lobu buchwepheshe, kwaye inkqubo yobunjineli yetekhnoloji yitekhnoloji yerobhothi. kunye ne-adhesives kwi-welding technology. Okwangoku, inkqubo ye-welding iba yinkqubo ephambili kwimveliso yoshishino ngesantya esothusayo, kwaye umgangatho we-welding kunye nemveliso ye-welding yimicimbi engenakuhoywa yiyiphi na ishishini, ngoko ke ukusetyenziswa okubanzi kweerobhothi ze-welding kuyimfuneko.

Iimpawu zerobhothi yoShishino

1. Ukuba bhetyebhetye

Irobhothi ngumatshini wokusebenza we-CNC one-dimensional ene-degrees ezintandathu zenkululeko, engakwaziyo ukuqonda kuphela ukufikeleleka kwendawo yetotshi ye-welding, kodwa iphinde iqonde utshintsho lwe-angle ye-welding torch. Nangona ukuchaneka kwayo akunakuthelekiswa nezixhobo zoomatshini bemveli, kwimveliso ye-welding, ukuphindaphinda kwerobhothi kugqityiwe ukuba nobuchule.

Ukususela kumbono wokusebenza, ibhalansi phakathi kokuthengwa kunye nokukhutshwa kwezixhobo kubaluleke kakhulu kumashishini. Ukongeza kwimpembelelo yemarike, umjikelo wokutshintshwa kweemveliso ufutshane. Ukuba umatshini okhethekileyo we-welding usetyenziselwa ukuveliswa kwe-welding, kunzima ukuba umatshini okhethekileyo we-welding ulungelelanise ngokukhawuleza utshintsho lwemveliso xa imveliso iguqulwa, ngaloo ndlela ithintela isantya sokungeniswa kwemveliso emitsha. Oku kulibaziseka kunokwenzeka ukuba kuchaphazele uphuhliso olukhawulezayo lweshishini. Ukusebenzisa iirobhothi kwimveliso ye-welding, amashishini kufuneka aqulunqe inkqubo entsha yokuqonda ukuveliswa kweemveliso ezintsha, okwenza ukuba amashishini abambe ithuba kwimarike.

2. Ingxoxo ngomatshini womntu

Ingxoxo ngoomatshini bomntu ithetha ukonyuka kokuzenzekela, nto leyo ekwasizisela impumelelo kunye neenzuzo. Ingxoxo yomatshini woluntu kukutshintshiselana "komyalelo" kunye "nokuqonda", kwaye uphuhliso lwayo luxhomekeke kuphuhliso lobuchwepheshe bokuva. Okwangoku, zininzi nangakumbi izinzwa ezahlukeneyo ezisetyenzisiweyo kwindawo yokusebenza yerobhothi. Ngokomzekelo, ukulandelwa kwenkqubo ye-welding kunokuqondwa ngokusetyenziswa kwesixhobo sokufumanisa ngoku; ukufunyaniswa kwendawo yokuthunga i-welding kungaqondwa ngokusebenzisa i-sensor ebonakalayo.

3. Iimpawu zesicelo

izithuthuthu, oomatshini bokwakha, iifektri zefenitshala, iishelufa, ihardware, ukwakha iinqanawa, izitovu, oololiwe bakaloliwe kunye namanye amashishini. Iimoto ngoyena msebenzisi mkhulu kunye noyena msebenzisi wokuqala weerobhothi zokuwelda. Iirobhothi zokuwelda kumashishini okuvelisa iimoto kunye neenxalenye zemoto zenza i-76% yazo zonke iirobhothi zokuwelda. Kushishino lweemoto, umlinganiselo weerobhothi ze-arc welding kwi-arc welding yi-3: 2, ngelixa amanye amashishini ubukhulu becala i-arc welding robots.

(2) Ukusukela ngeminyaka yee-1990, ukungeniswa kobuchwepheshe obuphezulu, izixhobo zokuvelisa kunye nezixhobo zenkqubo kuye kwaphucula ngokukhawuleza umgangatho wokwenziwa kweemoto kwilizwe lam ukuya kwimveliso emikhulu, kwaye iirobhothi zokuwelda zangaphandle ziye zangena eTshayina ngamanani amakhulu.

(3) Kusekho umsantsa omkhulu phakathi kwenqanaba lezixhobo ze-welding yelizwe lam, inqanaba lokwenziwa kwezixhobo zenkqubo yangaphambili nangasemva, kunye nokukwazi ukuhlanganisa inkqubo, ethintela ngokuthe ngqo uphuhliso lweerobhothi kwamanye amashishini asekhaya.

(4) Ukuqonda komntu wonke kwirobhothi kukude ngokwaneleyo. Abanye abantu banemfuno eziphezulu kakhulu kuyo, kwaye icala elinye bakholelwa ukuba nokuba yeyiphi imveliso, inokudityaniswa. Umgangatho werobhothi esetyenziswayo umele inqanaba lokwenziwa kweshishini. Ke ngoko, ishishini kufuneka liphucule inqanaba lemveliso ukuhlangabezana neemfuno zemveliso yerobhothi welding.

Uhlalutyo lweTekhnoloji yesicelo se-Welding Robot

1. Uphuhliso oluqhelekileyo lweerobhothi kunye nezixhobo ze-welding

Uphuhliso lwezizukulwana ezimbalwa ezidlulileyo iirobhothi sele isekelwe kuphuhliso lwezixhobo ukuwelda ukugqiba inani lemisebenzi ukuwelda-specific, ezifana uhlengahlengiso ngokuthe ngcembe iparameters welding, i-intermittent wire filling welding usebenzisa iteknoloji yokuluka ungqamaniso ngexesha lokuwelda kwe-TIG, kunye ne-arc welding sensors (i-arc welding). Ukulandelela) umsebenzi kunye ne-welding real-time monitoring function, njl., ziphuhliswa phantsi kwemfuno yenkqubo ye-welding.

Ngokufanayo, abavelisi bezixhobo ze-welding baye benza uphuculo oluninzi kuyilo lwemithombo yamandla e-welding ukuze baqonde ukuwelda okuzenzekelayo kwerobhothi. Ngokomzekelo, i-robot inokubona i-voltage ephezulu esetyenziswe kwindawo ye-welding seam, kunye nomthombo wamandla we-welding wakhiwe ngaphakathi; ujongano lonxibelelwano kunye nerobhothi Kwelinye icala, abaninzi abavelisi bomatshini wokuwelda baye bamkela ujongano olufanelekileyo nolukhawulezayo lonxibelelwano.

2. Ukusetyenziswa kwerobhothi ye-welding ekuphuculeni ukusebenza kakuhle kwemveliso

(1) Ukuphucula ukuchaneka kunye nokuqinisekisa i-welding yesantya esiphezulu

Ukusetyenziswa kweerobhothi kwimveliso kuthetha ukufuna ukusebenza kakuhle kunye nomgangatho ophezulu we-welding. Ngoko ke, bonke abavelisi be-robot bafuna ukuphumelela kwisantya se-welding, kwaye ukuchaneka okuphezulu kweerobhothi kulawulo lwe-trajectory sisiqinisekiso esithembekileyo se-welding ye-speed-speed.

(2) Umsebenzi wokuwelda olungelelanisiweyo womatshini kabini

Ngamanye amaxesha sidibana nama-workpieces amade, kwaye i-welds isasazwa kuzo zombini iziphelo ze-workpiece. Ukuba i-robot enye isetyenziselwa i-welding, i-welding deformation iya kuba ingahambelani ngenxa ye-welding eyahlukileyo yeziphelo ezimbini ngaxeshanye, ukwenzela ukuba i-workpiece iya kuguqulwa kwaye iguqulwe kwi-direct direction yobude. Kunzima kwi-weldwork workpiece ukuhlangabezana neemfuno zobungakanani. Kolu hlobo lomsebenzi, sihlala sisebenzisa iirobhothi ezimbini ukulungelelanisa ukuwelda ngaxeshanye, nto leyo ekhuthaza itekhnoloji yeerobhothi ezimbini ezilungelelanisiweyo. Le teknoloji ihlala isetyenziselwa ukuwelda kwee-axles zangasemva zemoto kunye ne-mufflers.

Iirobhothi ezi-2 zihambelana ne-1 isikhundla esiqhutywa yi-axis yangaphandle yerobhothi. Kukho iinxalenye ezimbini zesipili-symmetrical kwi-workpiece ebekwe kunye nobude bendawo. Iiweld ezimbini ezifanayo zegirth zifuna iirobhothi ezimbini kwi-positioner. I-welding edibeneyo kunye nokulungelelaniswa inokufezekiswa ngelixa ijikeleza, ngale ndlela, ukusebenza kakuhle kokuveliswa kwe-welding kunokuphindwa kabini.

Ixesha lokuposa: Aug-04-2022